Flame-Retardant Silicone Sponge Extrusions

expanSil™ V-0

The expanSil™ V-0 family is a flame-retardant, closed-cell silicone sponge extrusion range formulated for applications where high flame resistance and low smoke toxicity are critical. Designed for demanding environments such as mass transit, aerospace, automotive/EV, and electronics, V-0 materials maintain reliable sealing performance across a wide temperature range while offering excellent resistance to ozone, UV, and weathering. The family is available in multiple firmness levels, allowing engineers to balance compression force and sealing performance.

Key Features

  • Flame-retardant closed-cell silicone sponge extrusion family
  • UL94 V-0 vertical burn rated (≥1.5 mm thickness)
  • Operating temperature range from -60°C to 230°C (-76°F to 446°F)
  • Low smoke toxicity for safety-critical applications
  • Excellent resistance to ozone, UV, and environmental exposure
  • Available in super-soft through firm densities to match sealing force needs
  • Low compression set for long-term sealing performance
  • Offered as cords, profiles, strips, and sections
  • Available with pressure-sensitive adhesive (PSA), joined rings, and gaskets
  • Meets industry fire-safety standards including EN 45545-2, NFPA 130, and Airbus ABD0031 (by grade)

Applications

  • Mass transit sealing systems
  • Aerospace interior and exterior sealing
  • Automotive and EV sealing applications
  • Electronics and electrical enclosures
  • Flame-critical environments requiring low smoke toxicity
  • Sealing profiles exposed to elevated temperatures and harsh environments

Data Sheets

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